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Tuesday, September 13, 2022

House brick base continues.

WELCOME TO OUR BLOG YOU ARE INVITED , TO BROWSE AS LONG AS YOU LIKE. Anyhow, here I will publish my own diary and what I see happening in the world, and when I do not have much to say, I will write posts from my life story. 
Anyhow, you can also find this article at, http://oldman-lifeworks.blogspot.com 


In Australia back in the sixties and seventies, we were building lots of affordable houses, the photo above shows one of the typical house of those times, this house was built on a brick base. They were built for normal working families. Anyhow, I need to explain that, this base here is not like the house brick base in the text, because in the text we are building in a sloping site, so, it is different. 
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Welcome to our article, House brick base continues

Dear readers, in this article, we are continuing to build the brick base step by step, so that, anyone can follow how it is done. Anyhow, in our last article, we have started to describe how to build a brick base on a sloping building site, we had reached the stage, where the bricklayers had set-up and built the southern wall high enough to lay some brick reinforcement and the damp course. Now, to keep our descriptions simple and accurate, we must assume that they are leaving an opening for a door, then continue to build this wall as high as the first brick on the concrete foundation at the highest corner. They need to do that, so, they can check and make sure that all the walls are level and there is no mistake in the level of the brickwork. Anyhow, once the bricklayers have done that, it starts to be easier for everyone to work on this brick base, since the whole house dimensions have been set-up, and everything is level.

Now let me make it clear, to start a house base on a stepped foundation is not easy, and the bricklayers must be careful and make no mistakes, especially on a sloping site and stepped foundations, since the foundations may not be level, because of the extra difficulty that the concreter encounter when laying the foundations on a sloping site.

Anyhow, when building every tradesman must rely on their skills, they must make sure that what they are doing is the right thing to do, they cannot blame somebody else for their own mistakes, therefore, when they find a mistake from the previous tradesman, whether they are concreters or other trades, whenever possible they should try to fix whatever can be fixed, when that cannot be done, their foreman can recall the previous tradesman to fix their mistakes, before they go ahead and make the mistake bigger and more costly to fix later.

That is why the bricklayer cannot trust blindly the concreters. Anyhow, the bricklayers that are building this brick base are doing the right thing. They have built the lower part of the brick base level and they have made the first full course of bricks all around the house base. Now they can relax a bit, as everything is in the right place at the right level and there is no pig in the brickwork, as the last course of bricks makes a full circle of the house and ends up level, so, there is no pig in the brickwork, now, let us explain what is a pig in the brickwork and how it can happen.

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This photo here shows a lowset brick base on a level site, the bricklayer have build the base all level, you can see that the bricks form a ring all around the house, so, there is no pig in it. The drainage has been done, next thing they need to do is to backfil and compact the soil 50 mm below the concrete floor, then they will lay 50 mm of coarse river sand, followed by the damp couse steel mash and concrete. Most times the concrete slab sits on the inside brick only, the outside brick wall can continue with bricks, after laying a dump-course.  

Explaining a pig in the brickwork. 

Let me explain how a pig in the brickwork can happen. Here I need to say that this saying, can be a local saying that explains; the brickwork is set in a way like a spring coil, so it never ends.

Now let me explain how it can happen, and how the bricklayer can create a pig in the brickwork.  This mistake can happen on a sloping site, like the sloping site we are working on, in this article. It can happen when the brick-walls are not exactly level, and the bricklayer ties the line on the wrong course of bricks, when they start building the last wall.

Therefore, let us go back to build our brick base, and let us assume that the bricklayer that is setting the wall on the eastern side is having some difficulty in setting the wall exactly level, because the foundation is not level, so, the bricklayer believe that he can make the walls level,  by making the bed joint thicker before he reaches ground level; therefore, he lets his northern corner be a couple of centimetre lower than his southern corner on the same course of bricks, you see this is a long wall and if you only use the spirit level, you can hardly see that it is not level, but with the proper level or water level it will show the difference.

At the same time, the bricklayer that is setting the western wall is having some difficulties too and for the same reason is starting his wall and letting his northern corner be a couple of centimetre higher than his southern corner on the same course of bricks, he also believes that he can set everything right by making very small joint before ground level is reached.

Now, there is a difference of four centimetres at the northern wall, this is a problem, you see, four centimetres is more than half a brick, therefore, the bricklayer can easily tie the line on the wrong course; this is how a pig in the brickwork is created.

To make sure that there is no pig in it, the bricklayer needs to make sure that the walls are started level from the start, and then run a full course all around the entire building. The brick course should be like a closed even ring, and make sure that the walls are level, this is the only way to avoid mistakes. So, it is better to spend extra time at the start and get it perfectly level. I hope I have explained it properly and clearly, how a pig in the brickwork can be created.

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Building the rest of the brick-base. 

Let us assume that everything has been set properly, so, all the brickwork around is level and at the right alignment. But to make sure, we double check everything again by running a type measure and seeing that it agrees with the plans measurement, this now is a very simple job, because everything is set in hard cement and everything is level, so, if there is any mistake in the measurements it will show up easily.

Having checked everything and found that everything is right, we can proceed to complete the brick base. Anyhow, we have built the lower part of the base one brick higher than the highest corner of the concrete foundations. So, there is only one brick laid at the highest point of the foundations. 

Since the whole base has been set, the best way is to build higher the northern wall, which is now the lowest wall, we want to build it at least to above ground level, so that the trances can be back filled and then it is easier for everybody to walk around the building site, this is an easier job now since everything is in the right place at the right level. So, we build this wall above ground level. Having built the northern wall above ground level, now we must choose which wall to build next. But at the same time, let us see what the bricklayer can use to speed up the brickwork, like the bricklayer’s profiles, these are devises that can be attached to the brick walls to help the bricklayers. So, let us explain the bricklayer’s profiles.

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The bricklayers' profiles are divises that help the bricklayers lay more bricks in a day, since he does not need to build  the coners first to tie his line, it also helps to keep the gauge properly, since everytime you move the line up it clicks in place, according to the gauge you have chosen, So they are helpful divices. 

Bricklayer's profiles. 

Bricklayers’ profiles are helpful, because it eliminates the process of building the corners first, it also helps to keep the gauge easily, since the gauge is marked on the profile. I have always had a profile with me when I was laying bricks. Some of these profiles can be bought, but if there are not readily available on the market, and there is a lot of brickwork that needs to be done, by using your own creativeness you can make one yourself, all that is needed is a straight edge marked with the gauge that you can fasten to the walls.

There are at least two types of profile that the bricklayers can use to speed up his work, the main one is used for external corners. This external corner profile needs to be supported both ways to be effective, so, if you haven’t got one and you cannot buy one, you need to configure a device that can be tighten both ways, when you are making your own profile. You have to plan it in such a way that you can grab a brick from the joint on one side and two bricks on the other side, so that a sort of triangle is made, and balance can be kept.

The internal corner profile can be a lot easier to make, and here I wonder why people don’t use it, since it is easier to make. All what is needed is again a straight edge with a hole or a few holes drilled in it and a special made up bolt or two that are thinner than the brick’s joint; these special bolts need to be modified and instead of their normal bolt head they should have a short cross say 30 to 40 mm welded at one end, and at the other end treaded with a butterfly nut. All the bricklayer needs to do now is to leave a hole in the bed joint near the corner, or clear the joint with a plugging chisel, then he puts one of his bolts in the hole of his straight edge; now he can push the bolt in the joint until the modified bolt head reaches the other side of the brick, then he turns the whole bolt 90 degrees, so that the modified bolt head is now vertical, and then he can tighten the bolt with his butterfly nut and at the same time make sure that the profile is plumb and he can use this profile instead of building the corner with his spirit level.

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To complete the brick base. 

What else needs to be done to complete the brick-base.

Let us now assume, that because the ground is sloping the base of this house has been divided, in such a way that the lower end can be used for garage laundry and utility room. To achieve that they have dug up the ground level about half the length of the house, and then dug a foundation to support a retaining wall and pillars to support the house above, the rest of the ground under the house will be left the way it is for the time being, because it is too costly to dig it out.

Anyhow, let us complete this brick base, as we have said above the lower side is now a certain height where the windows openings should be started. The windows are going to be tied to the brickwork, so, they need to be put in the right place and braced while the walls are being built. The bricklayers need to be careful that the windows remain plumb and in the right place while he attaches the window ties to the window and builds the tie into the brickwork. Here I may have to point out that placing the windows on the walls at the right height and at the right place, it’s one of those jobs that in this part of the world there is no rule who has to do it, say if the bricklayer is paid a fixed price for the amount of bricks he has laid, when he is placing and fixing the window on the wall he might not be paid, therefore, nobody is willing to do it, but there is no set rule and not much money for doing it, therefore, everybody wants to pass the buck to the builder or other trade people.

Having said that, now let us assume that everything has been done according to trading practice and the windows have been built into the brickwork accordingly. But here I want to point out that we have not talked about the lower part of the brick base that is being built on the higher part of the land, so, what needs to be done there?

The lower part of the brick base is built together with the rest of the base, but because it is lower it can be just one single brick thick with engaged piers under the house. These engaged piers may have a double purpose, one is to strengthen the walls and they may be used to carry the weight of the house if this part of the house is going to be a brick veneer. In this part of the house because there are no windows the bricklayer needs to leave some air vents, so that a minimum of ventilation is achieved. All this is going to be done according to specifications, as there must be some local rules and they may not be the same everywhere.

What we have written in this article is approximately what happens when we bricklayers build a brick base on a sopping piece of ground. So, I hope that I have not left behind any important description that would have helped the readers.

Now that we have built our imaginary house brick base, we believe that we have said enough in this article. So, see you in our next article, that will have a lot more information about, Building a veneer house

 To see more click on this link, House brick base continues 

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